Custom Inserts Boxes

Custom Inserts Boxes Tailored for your Brand  

Custom inserts boxes, also known as a packaging inserts or a packaging inlays, ensures that your products are protected within the box. Inserts can be made from paper, cardboard, or foam. In addition to protecting your products, custom inserts packaging allow you to present them in a visually appealing way during the unboxing process. 

Packaging inserts allow you to position each product according to your preference if you have multiple products in one box. Moreover. Each box insert can be customized with your branding! At Packaging Globe, we provide guidelines for box inserts, as well as a selection of ideas to get you started.

Enhance your Customers’ Unboxing Experience 

With graphics and designs that complement your boxes, you can customize your paper and cardboard inserts.

Secure and Sturdy

Foam inserts keep your products safe in transit and enhances the unboxing experience for your customers.

100 Units is the Minimum Order Quantity

When ordered with the outer box, there is a minimum order of 100 units per size or design. It is required to order at least 100 units of paper inserts.

Perfection in Structural Engineering

It takes more than meets the eye to create optimal packaging insert trays. A wide variety of products are available in different shapes, sizes, and weights. In order to achieve this, it is imperative to use the right materials, create structures that allow products to be held securely. And ensure the insert fits precisely inside the outer box.

Packaging Globe can help brands that lack structural design teams! With our professional assistance you can bring your custom inserts boxes vision to life when you start a packaging project with us.

Structures Common to Inserts

There is no ‘one fit all’ solution when it comes to bespoke box inserts. To secure each product, the insert needs to be structured based on the size, weight, and position of the products. Here are a few examples of insert structures to give you a sense of what to expect.

Structure for Custom Inserts Packaging Without Backing

Insert for Box (No Backing)

Products that do not need to be elevated can sit directly on the box’s base. The same type of insert can also be used with similar-size products.

Structure and Backing for Custom Box Inserts

Insert for the Box (with backing)

In most cases. The insert is used to secure products of the same size or similar size that require an elevated fit. Failure to do so will result in the products falling through.

Multiple backings for Paper Based Inserts

Box Inset (multiple backings)

The most common use for corrugated inserts is to elevate products of different sizes in order to fit securely within. As a result, the backings are tailored to fit the product size and will not fall through the inserts.

Box Inserts Made to Order: Technical Specifications

Custom boxes inserts can be customized in a variety of ways.

The Corrugated Material

There are wavy lines on the inside of cardboard that make it stronger and more durable. A corrugated insert is most commonly used to cushion or protect items that are heavier, fragile, or are going to be shipped.

The Electronic Elute

The most common option, with a flute thickness of 1.2-2mm.

The B Flute

Flute thickness is usually around 2.5-3mm, ideal for heavy boxes and items. Corrugated board is glued to these base materials after the designs are printed on them. A minimum of 50 percent of the materials are post-consumer waste (recycled).

Paper in White

An ideal cookie tray packaging wholesale insert biscuit material for printed applications is Clay Coated News Back (CCNB).

Traditional Brown Kraft Paper

Unbleached brown Kraft paper is perfect for black or white print when it comes to custom boxes inserts.

Printing

Colors on packaging are much brighter and vibrant thanks to special ink.

CMYK & Pantone Comparison

CMYK

There are many color systems used in printing. But CMYK is one of the most popular and cost-effective.

Pantone

It is more expensive than CMYK and is required for accurate branding.

Coating

Scuffs and scratches can be prevented by coating your printed designs.

Lamination vs. Varnish

Varnish

The coating is eco-friendly. But it does not offer the same level of protection as lamination.

Lamination

You can protect your designs from cracks and tears with this plastic coated layer. But it is not environmentally friendly.

Finishes

Add a finishing touch to your packaging inserts.

Finishes Comparison

Matte

A non-reflective, smooth surface is ideal for creating a softer look for packaging insert trays.

Glossy

The surface is shiny and reflective, making it more susceptible to fingerprints.

Satin

Almost matte, but not quite glossy.

Soft Touch

It is pretty similar to a matte finish. But actually feels like velvet.

If you want to build cardboard inserts using any of the above-mentioned options, (712) 522-4670 at once and our amicable staff will take care of the rest for you. Don’t feel like calling anyone? Feel free to email at info@packagingglobe.com or use live chat on our website to request custom quotes from the comforts of your couch.